MES sits at the ISA-95 Level 3 — the execution layer between business ERP (Level 4) and real-time SCADA/control (Levels 0–2). Fluxentra implements all four ISA-95 activity models: production, quality, inventory, and maintenance.
Core MES Functions
Everything required to execute, track, and prove production — from order release to finished goods
Work Order Management
Dispatch, track, and close work orders in real time. Operators see exactly what to produce, on which machine, with which materials — no paper travelers.
OEE & Downtime Tracking
Automatic Overall Equipment Effectiveness calculation with categorized downtime reasons. Identify your biggest loss drivers by shift, line, and asset.
In-Process Quality Control
Define quality checkpoints per operation. Capture measurements, run SPC charts, and enforce hold/release decisions before product moves to the next stage.
Material & Genealogy Traceability
Track raw material lots through every production step to finished goods. Reconstruct the full genealogy of any batch in seconds for recalls or compliance audits.
Labor & Resource Management
Operator login at the machine, task assignment, and time tracking. Know who did what, when, and on which equipment — essential for GMP and ISO compliance.
Production Reporting
Automated shift reports, electronic batch records, and compliance documents. Eliminate end-of-shift paper forms with digital handovers and exportable PDFs.
Integrations
MES is not a silo — it connects directly to your ERP, SCADA, and plant floor devices
Odoo ERP
Bi-directional sync
Ignition SCADA
Real-time machine data
OPC-UA
PLC/controller connectivity
Barcode / RFID
Automatic ID scanning
Lab Systems (LIMS)
Quality data exchange
REST API
Custom integrations
IoT Edge Devices
Sensor & counter data
ERP Historian
Long-term process archive
Platform Capabilities
Enterprise-grade compliance and operational features included
Operational Impact
What manufacturing teams achieve with Fluxentra MES
Industry Applications
Deployed across process and discrete manufacturing sectors
Cement & Building Materials
Kiln operations, mill circuits, quality sampling
Food & Beverage
Batch records, ingredient traceability, CCP monitoring
Pharmaceuticals
GMP electronic batch records, deviation management
Chemicals & Polymers
Process recipes, blend tracking, safety interlocks
Metal & Fabrication
Job routing, machine utilisation, scrap analysis
Packaging & FMCG
Line efficiency, changeover tracking, case genealogy
Where MES Sits in Your Stack
The ISA-95 model — Fluxentra covers all four layers